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Rolling bearing device--heating device method
Source: Bearing network time: 2012-12-28
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At this time, the demand is to control the heating temperature; usually the bearing is heated to 80 ° C; up to 100 ° C. It is enough. Exceeding 120 °C will lead to the appearance of bearing tempering; resulting in a decrease in the hardness and accuracy of the ferrule. Commonly used heating methods are:
1 The heating plate heating method places the bearing on the hot plate with the temperature of 100 °C for a few minutes; this method is the most concise; if it is turned over several times, the bearing can be heated evenly; and the power is also high; the large-capacity bearing can use this method.
2 Electric furnace heating method: The bearing is placed in the closed active temperature control electric furnace for heating; uniform heating; precise temperature control; fast heating; suitable for a batch of heating many bearings.
3 Induction heating uses induction heaters to heat the bearing to the required temperature quickly, securely and cleanly; this is uniquely suited for tight coupling of the inner ring; because only the inner ring is heated; the outer ring is rarely heated This can be easily mounted on the shaft; it is also easy to fit into the seat hole.
4 bulb heating method uses 50W bulb to heat the bearing; it can ensure the heating temperature is about 100 °C; the smaller bearing can be placed directly on the bulb; the larger bearing can be placed in the cone of the bulb; the cone can prevent the bulb heat Loss; and make the heating even. The cone cover can be adjusted up and down; in a certain scale, it can be used to heat the bearings of different sizes. If you choose a far-infrared bulb; pay attention to the direction of the bulb should be downward; avoid infrared rays is not good for human eyes This type of bulb can save energy. The bulb heating method is suitable for occasions where the number is small and not often needed to heat the bearing; the ordinary bulb can also be used for lighting; in addition, no other equipment is required.
5 Oil tank heating method This is a widely used traditional heating method; the oil tank is provided with a metal mesh at 50~70mm from the bottom; the bearing is placed on the net; the large bearing should be hung with a hook. The bearing should not be placed directly at the bottom of the groove; The bottom part of the bearing part is heated too high; or the dirt deposited at the bottom of the tank enters the bearing. The key points of the oil tank heating method are as follows; mineral oil with no corrosive thermal stability should be used; the best is transformer oil; oil and container are Should be kept clean. The capacity of the oil tank should be determined by the size of the heated bearing and the amount of oil; if it is too containerized, the 诹 é‡ é‡ ç° ç° ç° æ¹ƒèƒ«å²¢ 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢 湃胫岢
The heating temperature of the key 1 heating temperature should be properly controlled; if the temperature is too high, the bearing will be damaged; if the temperature is too low, the ferrule will be inflated in a large amount; the effect is not obvious. The inner diameter of the inner ring is obtained by the heating temperature of 80~100 °C. A large amount of inflation; this is about bearings with normal interference; it is already enough.
2 As soon as the required heating temperature is reached; it is necessary to carry out the device as soon as possible; to avoid cooling and the device is difficult to attack.
3 The bearing is also shortened in the width direction when cooling; therefore, the device must apply a certain pressure to press the inner ring to the shoulder; and after cooling, test with a very thin feeler gauge; can the inner ring end face and the shaft There is a gap between the shoulders. Totally; the demand is skilled, agile and precise.
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