Kennametal's Beyond range is a complete line of new high performance turning products. Due to its high material removal rate and long tool life, the Beyond range can increase productivity by at least 30% for users in many metalworking industries. “Customers can use Beyond Tools to select a wide range of cutting parameters while increasing tool life and increasing productivityâ€. Ujjwal Baid, senior product manager at Kenner, said: "After this technology, field trials in many places have shown that production efficiency can be increased by 30% to 300%."
The Beyond range includes 11 new materials for the machining of turning steel, stainless steel and cast iron. A new post-coating surface treatment improves the toughness, reliability and resistance to notch wear at the depth of cut, while micro-polishing of the surface reduces friction and buildup of built-up edge (BUE) . Fine-grained alumina coatings increase cutting speed and increase productivity and reliability at high cutting temperatures.
Beyond's 11 materials, 5 materials and 22 chipbreakers for turning steel parts; 3 materials and 10 chipbreakers for cast iron turning, 3 materials and 8 chipbreakers Turning for stainless steel. Significant improvements in cutting speed, feed and depth of cut can be achieved with Beyond products in the transportation, aerospace, oil and gas, medical and general processing industries. “Our goal is to help users further optimize tool performance, making it more reliable and predictable, while providing higher tool life and productivity,†said Baid, which includes a complete new range of turning products. Beyond series tools for milling and hole machining are also being developed. â€
New tools are gradually being introduced to the market; Beyond's plan includes more than 2,300 products, and the project has been going through several years. “We investigated a wide range of materials and applications,†said Chuck McNerny, global product development manager at Kennametal. “Each category is specifically optimized for substrate characteristics and coating thickness based on its application. Compared with previous products, it has increased production efficiency and expanded the scope of application."
For example, KCP40, a new Beyond material for roughing steel, has improved cutting speed and depth of cut by 10% to 20% compared to its competitors. KCP05, the new Beyond material for steel finishing, can increase feed by 30% to 40% during the test.
All Beyond inserts are coated with CVD (Chemical Vapor Deposition), but CVD coatings tend to cause residual tensile stress. Beyond inserts have a post-coating finish on all surfaces to reduce tensile stress, which improves coating adhesion and reduces microcracking. “The cutting edge wear is more even and stable, which improves tool life and is more stable,†said Kent Mizgalski, Kenna Metal Global Lathe Systems Engineering Manager. “Another factor in improving the Beyond range of tool applications and using higher cutting speeds is that the smooth surface reduces friction. Together with the correct geometry, we have both chip control and tool life in both laboratory and in-situ machining. There has been a lot of progress.†There is a misunderstanding of new products: they are only suitable for high-speed machining applications. Chuck McNerny added, “The new Beyond series still has high performance at current cutting speeds while reducing the cutting temperature,†he said. “You can increase the feed rate and cutting speed or increase the depth of cut. Lighter cutting to measure productivity. No matter which one you choose, you will find that you win. At the same time, all the upper and lower planes of the Beyond insert are ground after coating, making it more stable. It is placed in the shank for improved safety."
In on-site machining, whether it is the machining of train wheels, the green cutting of bearings or the roughing of heavy forgings, Beyond products have outstanding performance. The increase in production capacity is “very amazing,†both in terms of the number of processed products and the life of the tool. At the same time, our products are used in our customers' global locations, including the United States, Germany, Italy, France, India, Japan, and other regions. “This is due to the cooperation of all of our Kennametal R&D, engineering, manufacturing, product management and marketing departments, as well as communication with our customers,†Chuck McNerny said. “The result is that we can offer a whole new range of And the improved turning inserts make it easy for metalworking workers to improve their production processes, which is immediate."
The Beyond range includes 11 new materials for the machining of turning steel, stainless steel and cast iron. A new post-coating surface treatment improves the toughness, reliability and resistance to notch wear at the depth of cut, while micro-polishing of the surface reduces friction and buildup of built-up edge (BUE) . Fine-grained alumina coatings increase cutting speed and increase productivity and reliability at high cutting temperatures.
Beyond's 11 materials, 5 materials and 22 chipbreakers for turning steel parts; 3 materials and 10 chipbreakers for cast iron turning, 3 materials and 8 chipbreakers Turning for stainless steel. Significant improvements in cutting speed, feed and depth of cut can be achieved with Beyond products in the transportation, aerospace, oil and gas, medical and general processing industries. “Our goal is to help users further optimize tool performance, making it more reliable and predictable, while providing higher tool life and productivity,†said Baid, which includes a complete new range of turning products. Beyond series tools for milling and hole machining are also being developed. â€
New tools are gradually being introduced to the market; Beyond's plan includes more than 2,300 products, and the project has been going through several years. “We investigated a wide range of materials and applications,†said Chuck McNerny, global product development manager at Kennametal. “Each category is specifically optimized for substrate characteristics and coating thickness based on its application. Compared with previous products, it has increased production efficiency and expanded the scope of application."
For example, KCP40, a new Beyond material for roughing steel, has improved cutting speed and depth of cut by 10% to 20% compared to its competitors. KCP05, the new Beyond material for steel finishing, can increase feed by 30% to 40% during the test.
All Beyond inserts are coated with CVD (Chemical Vapor Deposition), but CVD coatings tend to cause residual tensile stress. Beyond inserts have a post-coating finish on all surfaces to reduce tensile stress, which improves coating adhesion and reduces microcracking. “The cutting edge wear is more even and stable, which improves tool life and is more stable,†said Kent Mizgalski, Kenna Metal Global Lathe Systems Engineering Manager. “Another factor in improving the Beyond range of tool applications and using higher cutting speeds is that the smooth surface reduces friction. Together with the correct geometry, we have both chip control and tool life in both laboratory and in-situ machining. There has been a lot of progress.†There is a misunderstanding of new products: they are only suitable for high-speed machining applications. Chuck McNerny added, “The new Beyond series still has high performance at current cutting speeds while reducing the cutting temperature,†he said. “You can increase the feed rate and cutting speed or increase the depth of cut. Lighter cutting to measure productivity. No matter which one you choose, you will find that you win. At the same time, all the upper and lower planes of the Beyond insert are ground after coating, making it more stable. It is placed in the shank for improved safety."
In on-site machining, whether it is the machining of train wheels, the green cutting of bearings or the roughing of heavy forgings, Beyond products have outstanding performance. The increase in production capacity is “very amazing,†both in terms of the number of processed products and the life of the tool. At the same time, our products are used in our customers' global locations, including the United States, Germany, Italy, France, India, Japan, and other regions. “This is due to the cooperation of all of our Kennametal R&D, engineering, manufacturing, product management and marketing departments, as well as communication with our customers,†Chuck McNerny said. “The result is that we can offer a whole new range of And the improved turning inserts make it easy for metalworking workers to improve their production processes, which is immediate."
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