How to Profit from Proofing - Printing Saves Costs - Printing Experience

The company’s leaders believe that the proofing is a matter for the relevant departments. Is it all right for everyone to cooperate with each other and perform their duties in accordance with the provisions of the document? For the functional departments of proofing, playing well is a job of their own nature. The responsibility is heavy. Only success can be achieved. Failure can be a problem of ability. There is no way but to insist on fighting. There is no demand for merit but no demand. Before! If the number of times is over, the market may be gone, and the trouble will be great. Laborious thank you! What does the proofing machine think about proofing? If you are drawn for proof, you can only think of yourself as bad! Because of the hard work of proofing, wages, output, quality, and performance appraisal will all be affected. Who likes proofing under this mechanism? Who will be passionate about proofing? Not to mention to play their own advantages in proofing. At the end of the day, everyone is unwilling to proof and even hates proofing. The answer is clear. Proofing lacks incentives. If we want to proceed with proofing effectively, we must establish an incentive mechanism.
From the relevant functional departments to the workshop, from the senior leaders to the operational staff, so that everyone attaches importance to the proofing, the cost of the relevant aspects of a good budget proofing, when the design of the planning process, the costs are assessed for each process, and the cost is contracted for each process. System, clear responsibility, rights, and benefits will effectively improve the quality and efficiency of proofing. Details determine the success or failure of proofing and production, and its cost impact involves people, machines, materials, methods, loops, testing and other links we often say. Here, we mainly elaborate some links that have great hidden dangers but which we do not pay much attention to.
1. People - There are many personnel involved in the proofing process, including market development personnel, process design planners, machine operators, and process inspection personnel. Everyone plays a different role in this process. The focus of the work is not the same. If the market developer wants to understand and know what the customer wants? Process designers need to formulate specific proofing plans in accordance with the requirements of customers and marketers. The machine operators are to proof according to the proofing plan. In the proofing process, we did not fully understand the requirements of the customers. The failure of the relevant staff to communicate due to the failure of proofing was a problem that we often ignored.
2. Machines - that is, equipment for proofing, are tools for making proofs, and they are also a link we do not pay much attention to. In many cases, we only pay attention to the quality of the proofs during proofing and neglect the state of the equipment at the time of proofing. When the proofs are accepted by the proofs, how can we produce them in the case of mass production? Therefore, stabilizing and recording device parameters is very important for the entire proofing process.
3. Material - Someone once investigated that at least 70% of the problems encountered in the actual production process are related to raw and auxiliary materials. In the proofing process, there are many raw and auxiliary materials involved, including paper, tinplate, ink, and related materials. Additives, etc., Many raw materials have not been encountered before, and the lack of understanding of their basic property knowledge is very dangerous. What are the factors that have a great influence on the sample when proofing? If we do not understand what happens? Taking printing inks as an example, the basic properties of inks include coloring power, drying performance, acid resistance, strong anti-emulsification, color saturation, gloss, light resistance, folding resistance, and non-fading. If we do not know enough about them, we have Attributes are implicit, such as "no fading" problems may take a long time to show up, once the problem occurs, it will cause heavy losses to the printing companies and even customers, or even catastrophic, therefore, The testing and research of raw materials are very important.
4. Law - Focus on the customer's sample management and process design planning. The proofs of customers are the basis of proofing. Before the proofing is done, it is necessary to fully understand the production process of the customer proofs, the anti-counterfeiting measures, and the use of raw materials by means of corresponding tools. This poses a risk. When design planners use existing ones. When the tool cannot identify its anti-counterfeiting means, it will cause the proofing to fail. The inspection and recording of the execution of the process design plan is also an issue that we easily overlook. Since the proofing is an experiment, the process design will be changed at any time in the process. At this time, if there is no record, proofs that may eventually lead to customer approval cannot be traced back to the specific plan used.
5. Ring - regardless of any proofs are produced under certain conditions, in addition to paying attention to the temperature and humidity of the environment, we should also pay attention to watching the conditions of the hue, remember that we are proofing a cigarette pack when it is also chasing customers proofs From the natural light we see here, it is already very close, but the hue has changed at the customer. Repeatedly tossing several times, and finally with the customer unified view of the hue is the condition after the problem was resolved.
6. Measurement - Mainly speaking about the problem of sample selection, sample selection is a very important matter. The requirements for sample selection personnel are also very strict. We must be careful and professional. The selected sample must not only satisfy the customer's requirements, but also It can be used as proofs in every procedure. It can be said that the proofs are picky with the method of "picking bones inside eggs". In the case of selecting a large number of proofs, in order to ensure the quality of the proofs, the sample selection method is generally used to determine sample standards. The professional quality inspection personnel selects the samples for the first time, and the relevant functional personnel organizes the relevant personnel. Process selection, the final check, check at each level, so that the sample to achieve the desired requirements. Proofing the game as follows, one step carelessly and lose all. Every detail can not be ignored, every link must pay attention. Only by doing this well can we achieve the goal of saving the cost of proofing and obtaining profits for the company.
Proofing, pointing to the heights, it is an art of management, a display of corporate strength and a state of mind. Proofing, because of the improvement of the quality of expression, because of the profit gained. The language of proofing is the product, and the expression is the process design. Finding the fun of proofing, actively participating in proofing, tapping the potential of the process, and obtaining profits from proofing are all our wishes.

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